One Size Doesn't Fit All,
So We Customize for You
Innovative Extrusion Solutions Tailored
to Every Industry's Unique Needs
Precision
in Every Line
Engineering Excellence
for Maximum Performance
Empowering Your
Manufacturing Future
Advanced Extrusion Systems
for a Changing World
Happy Customers
Years of Expertise
Units Sold
Reliability
Our robust infrastructure and extensive spare parts inventory, we minimize downtime and ensure uninterrupted operations.
Experienced
Our vast experience enables us to anticipate challenges, tailor solutions to specific needs, and consistently deliver high-quality.
Manufacturing
We deliver robust, reliable equipment that sets new industry standards and helps manufacturers achieve superior results.
Precision
We meticulously design every machine to ensure accurate performance and long-lasting reliability in demanding industrial applications.
Innovation
Our manufacturing process is driven by constant innovation. We adopt cutting-edge technologies to deliver advanced.
Customization
Our flexible manufacturing ensures each machine is specifically designed to meet unique operational needs and challenges.
Get a Custom Solution Today
Connect with Saiextrumech to discuss your manufacturing needs. Our team of experts is ready to provide you with tailored, high-performance machinery solutions designed to optimize your production process. Reach out now for a consultation!
We at Prem Cables have been using extruders of various sizes from Sai Extrumech for the past few years and are very pleased with their performance.The excellent performance of the machines is complemented by reliable service and strong support from the Sai Extrumech team. Additionally, these machines are highly cost-competitive in the market, offering exceptional value for money. We are happy to recommend Sai Extrumech for their high-quality machinery and commendable after-sales support.
We have been using Sai Extrumech's cable and wire extrusion machinery for the past 15 years, and we are extremely satisfied with the quality and performance of their extruders. Sai Extrumech consistently delivers exceptional product quality, backed by reliable service and support. Their commitment to excellence has been a key factor in our long-term partnership. We highly recommend Sai Extrumech for their superior machinery and outstanding customer service.
We are delighted with the performance of the extruders purchased from Sai Extrumech for our cable manufacturing facility in Uganda. The machinery has enabled us to produce top-quality cables, making us a leader in the market. Sai Extrumech has consistently impressed us with their timely delivery, seamless installation and commissioning, and exceptional after-sales service. Their commitment to customer satisfaction is evident in every aspect of their work. We extend our sincere appreciation and best wishes to the entire Sai Extrumech team for their outstanding support and dedication.
Wire & Cable Extrusion Machine Manufacturer in India | Sai Extrumech
What is an extrusion machine?
An extrusion machine melts a polymer or rubber compound and forces it through a shaped die to form a continuous product with a fixed cross-section — wire and cable insulation, pipe or tubing. A complete line adds a crosshead, cooling, haul-off and take-up. Sai Extrumech builds custom extrusion machines, from a compact wire extrusion machine for R&D to a large-scale, high-speed cable line.
What is a plastic extrusion machine?
A plastic extrusion machine is an extruder that processes thermoplastics such as PVC, PE and XLPE. In wire and cable work, the plastic extrusion machine melts the compound and applies it as insulation or sheathing around the conductor. See how plastic extrusion works for the full process.
How does an extrusion machine work?
An extrusion machine works by feeding polymer pellets into a heated barrel where a rotating screw melts, mixes and pressurises them, then pushes the melt through a die that shapes it. The product is then cooled, pulled at a set speed and cut or wound. The screw design and L/D ratio largely determine output and melt quality.
How much does a plastic extrusion machine cost?
The cost of a plastic extrusion machine varies widely with type, size and output. A compact wire extrusion machine or lab line costs far less than a large-scale, high-speed cable line or a complete turnkey plant, and price also depends on extruder size, line speed, downstream equipment and tooling. Tell us your product and target output through our contact page and we will provide a quotation.
How do you operate a plastic extrusion machine?
You operate a plastic extrusion machine by setting the barrel and die temperatures for the compound, starting the screw and feeding material, then adjusting screw speed, haul-off speed and vacuum to hold the target dimension. Modern lines automate temperature and speed control. We provide installation, commissioning and operator training with every extrusion machine we supply.
What does Sai Extrumech manufacture?
Sai Extrumech manufactures wire, cable and tubing extrusion lines and the screws, barrels, crossheads and tips & dies that go with them. We build complete turnkey lines for power, building, solar, submersible and LAN cables, plus medical tubing lines and lab extruders.
Where is Sai Extrumech located?
Our design and manufacturing facility is in Faridabad, Haryana, within Delhi NCR. We supply across India and export to the UAE, UK, South Africa, Bangladesh, Nepal and Sri Lanka.
Do you build custom extrusion machines?
Yes. Every line is engineered around your conductor range, compound, output and floor space rather than sold from a fixed spec. We design, build, assemble and test each machine in-house.
Do you manufacture screws, barrels and crossheads?
Yes. We manufacture nitrided and bimetallic screws and barrels, plus crossheads, tips and dies, for our own lines and for extruders of any make.
Do you export extrusion machines?
Yes. Our machines are installed across the UAE, UK, South Africa, Bangladesh, Nepal and Sri Lanka, with export packing, installation and commissioning support.
How do I get a quote for an extrusion machine?
Tell us your product, conductor or tubing range, material and target output through our contact page, and our engineers will recommend the right line and provide a quotation.
